Beneficiation Equipment Plant & Machinery

Product Details:

The Direct Fired Rotary Dryer is a type of industrial dryer employed to reduce or minimize the liquid moisture content of the material it is handling by bringing it into direct contact with a heated gas.

The dryer is made up of a large, rotating cylindrical tube, usually supported by concrete columns or steel beams. The dryer slopes slightly so that the discharge end is lower than the material feed end in order to convey the material through the dryer under gravity. Material to be dried enters the dryer, and as the dryer rotates, the material is lifted up by a series of internal fins lining the inner wall of the dryer. When the material gets high enough to roll back off the fins, it falls back down to the bottom of the dryer, passing through the hot gas stream as it falls. This gas stream can either be moving toward the discharge end from the feed end (known as co-current flow), or toward the feed end from the discharge end (known as counter-current flow). The gas stream can be made up of a mixture of air and combustion gases from a burner, in which case the dryer is called a direct heated dryer. Alternatively, the gas stream may consist of air or another (sometimes inert) gas that is preheated. When the gas stream is preheated by some means where burner combustion gases do not enter the dryer, the dryer known as an indirect-heated type. Often, indirect heated dryers are used when product contamination is a concern. In some cases, a combination of direct-indirect heated rotary dryers are also available to improve the overall efficiency.

Product Details:

An Indirect Fired Rotary Kiln has an alloy steel shell, surrounded by a refractory lined furnace. The material moves through the alloy shell, which is heated by combustion gases in the furnace.

Heat is transferred principally by radiation. This arrangement makes it possible to dry and process very fine material because the gas velocity inside the alloy shell is very low, made up of only the moisture evaporated from the feed material.

 

Rotary dryers are slightly inclined cylindrical shells supported by 2 riding rings running on a set of rollers. The kiln has a seal at both ends to prevent leakage in or out of air and material. Rotary dryers are suitable for drying a wide range of materials because of their ability to process materials having considerable variation in size and composition.

 

Because the firing is isolated from the material it is considered indirect heating. Another advantage is the ability to control the inside atmosphere. This works well if an inert environment is required.

Product Details:

Our hi-tech machinery and highly skilled professionals makes us capable of manufacturing superior quality Incinerator Rotary Kiln Plant. Fabricated from toughest of raw materials, these cost saving plants are commonly used in solid waste disposal for refinery, chemical and pharmaceutical. These low maintenance and high performance machines can be extremely helpful in bringing down production costs.

Product Details:

Mineral Ore Beneficiation Plant
Extensive process plant experience covering the full range of recovery techniques and unit processes from ore beneficiation to final product. Customized designs for multiple lower grade ores, ore types. Optimum performance oriented and application specific design.

Application:

• Iron ore
• Copper ore
• Manganese ore
• Tin ore

Features:

• Custom built design with predefined Process Flow sheet
• In-house mineral processing laboratory facilities to ensure 100% performance on Industrial scale design

Expertise:

• Mine development and equipment fleet sizing
• Ore handling, beneficiation and mineral dressing from crushing, milling and flotation for Bulk material handling systems
• Slurry pipelines with the entire necessary infrastructure
• Pelletizing plants and facilities

Achievement:

• Upgraded
• Iron Ore (Hematite)43% to 62%+, 19.5% to 63.2%
• Manganese ore 18% to 38%

KINC’s IOBP plant for iron ore beneficiation is milestone in a journey of excellence. Capable to execute beneficiation plant on EPC, concept to commissioning basis with vast experience of working on various ores. KINC with in-house facility to design, manufacture main equipment required for washing circuits, floatation, screening circuits and vendors delivers assured technology in time.

Product Details:

The thickener is a very basic piece of machinery. It simply provides a holding area large enough to allow the concentrate time to settle to the bottom. Once it has settled, there are adjustable rakes that rotate and pull the solids to an exit point (Figures 1). With the solids settling to the bottom, the liquid, called the , overflows into a launder. Depending upon how the thickener is being used, these two substances, the solids and , will go their separate ways each being processed in accordance with the needs of the circuit.